In order to fulfil the expectations placed on the high-pressure grinding roll, such as m long service lives of the roll surfaces, m optimum feed material pull-in capability for maximum throughput rates, even of moist materials and m easy replacement of worn roll bodies, the POLYCOM® rolls have a length to diameter ratio of between 0.3 and 0.7.
The Bühler roll refurbishment ensures perfect roll condition, which is the prerequisite for achieving the required end product quality and high refiner effic...
sim has special expertise in grinding crowned, concave and controlled crown rolls using a computerized caliper to verify a rolls profile. Following the refurbishing or rebuild, we conduct a full precision inspection and prepare a detailed report showing the actual contour and T.I.R. for each of the ground surfaces.
In the case of on-site processing, the cost-intensive disassembly and reassembly of the grinding rolls and the refurbishment of the old roll at the original manufacturer's plant both become superfluous. The refiner gap can again be correctly adjusted and the optimal grain size for the material is re-established.
Send the entire machine to PRG for complete refurbishment. Send rolls, gears, hopper side plates, bearings and housings. Send rolls, gears and hopper side plates. Send just the rolls to be inspected, cleaned, ground and de-scaled. PRG will then …
Exceptional Quality. We used Churchill Machine Tools to mechanically refurb and fully create a new electrical system for two Lumsden Vertical Rotary Grinding machines. We are pleased with the good quality of work and the high degree of communication throughout the project. If there are any issues they are always ready to help.
Grinding, Fluting, Sand Blasting, Roll Repair Services | Kay Jay Rolls. Our Services. To provide best possible support and service to our valued customers is Kay Jay Rolls highest priority. With the help of all the European High Precision Machines and our Highly Qualified & Experienced Staff, we provide complete servicing facilities to our ...
Pulverizer / Mill Upgrades. A wide range of modifications and upgrades are available for your B&W Roll Wheel™ roller-type or E/EL ball-and-race pulverizers. These new components and technologies can be retrofitted onto existing pulverizers to provide you with the latest designs and operating benefits which can increase availability and ...
Consistent monitoring of the roll's profile is essential to optimise the grinding procedure as well as the roll's lifetime. In combination with state-of-the-art electronics and software, this user-friendly, durable and robust instrument is specifically designed for the rough environment of rolling mills and roll grinding shops.
With our innovatively engineered and proprietary edge, stud and roll design and unique and proprietary state of-the-art wear technology, CSP's high-pressure grinding rolls deliver best in class performance and proven industry leading high wear, extended service life, ease of maintenance and significantly reduced maintenance costs.
Welded rolls do of course benefit from attractive initial pricing, but their running costs, incurred by high levels of maintenance, refurbishment or early replacement, coupled with plant downtimes and lower longtime grinding performance, make them increasingly uneconomical over time –
High-Performance Grinding Wheelsfor Angle Grinders— Use on Metals. A blend of ceramic alumina and zirconia alumina removes material at a 50% faster rate than our Long-Life Grinding Wheels. Wheels are also known as Type 27 wheels, raised-hub wheels, and grinding discs.
MECA & Technology Machine Inc. has introduced a new carbon fiber anilox printing sleeve that is believed to be the largest in the world. "Our customer looked all over the world for a manufacturer who could build carbon fiber sleeves of this size," said Mick Karchinski, Vice President of Sales. "Our ability to custom-design sleeves of this ...
Modern roll-grinding machines, such as the machines of the German company Herkules (Fig. 4) [8], with the Computer Numerical Control (CNC) allows to …
Laser engraving with a variety of laser technologies. Digital Transfer Technology (DTT) proprietary engraving. 3D digital scanning. New pattern design and development. Pilot line testing center. In-house Roll design and fabrication. Capacity to handle rolls of almost any size. In-house grinding and repair capabilities to remove old patterns and ...
All our roll grinding is done at our facilities on the most modern and accurate grinders in the world. PRG grinding is a proven process guided by computer data. Bearings and housings are removed to guarantee a perfectly round roll in a temperature-controlled facility. In addition, all rolls are measured using a 24-point SpecCheck™.
Vacuum rolls work by creating internal vacuum pressure and then using external atmospheric pressure to hold the web to the roll. Working with the vacuum pressure the natural coefficient of friction between the web and the surface of vacuum rolls generates necessary pull force. Tension differentials of several PLI can be achieved.
Product description. Roll grinders ideally complement the product range of ANDRITZ METALS. With its high-precision, CNC-controlled V series, ANDRITZ METALS is setting the standards for the next generation of roll grinders. The unique mechanical concept and its automatic control system result in high grinding efficiency by the machine.
We have so far refurbished more than 1250 steel mill rolls. Cylindrical Grinding. We do cylindrical grinding with precision roll grinders. Roll surfaces which have damaged due to various industrial wear factors are reground by precision roll grinders to restore original camber, crown or taper roll profiles.
We are part of a family of roll specialists; each with unique skills gained over years of experience. Together, we help the world's leading manufacturers leverage texture and other process variables to make their products more effective and enhance their impact in the marketplace; from tissue, plastic films and nonwovens to heavy gauge embossed metal and …
Straightness and Flatness of ways are targeted to Roll Grinder standards and cross-checked with LASER equipment and other tools. Complete mechanical revamping including the Refurbishment of Hydrostatic or Hydrodynamic Spindle System, Headstock, Tailstock and Steadies. Installation and interface of new dynamic electronic Wheel Balancing Systems.
We are selling our refurbished and technically upgraded NAXOS roll grinder.The grinder is suitable for rolls with a maximum length of 6000mm and diameters between 150mm and 900mm.. Updated Components. All axis have been equipped with high-end servo drives.The original trapezoidal threads were replaced with high precision ball screws.With new neck-rests …
Bühler's roll refurbishment service provides reconditioned rolls for chocolate mass producers, from eight roller regrinding stations around the world. English. ... Our uniform grinding minimizes roller wear, while balancing your rolls reduces bearing loads, giving you longer life …
Highly dynamic but smooth movements are common requirements of modern roll grinding machines. Smooth motions and absolutely straight guideways are the only way to efficient grinding and perfect roll surfaces.
Hannecard offers the most comprehensive range of rollers for all tissue converting applications. As a tissue converter your needs are specific. From one or several fine paper plies your purpose is always the same: to achieve a final product which meets particular specifications such as log...
Bühler's roll refurbishment service provides reconditioned rolls for chocolate mass producers, from eight roller regrinding stations around the world. Português. ... Our uniform grinding minimizes roller wear, while balancing your rolls reduces bearing loads, giving you longer life with less maintenance.
The Centerless Grinder Rebuild comprised a full machine refurbishment & CNC retrofit of this Cincinnati 2 0M Centerless Grinder. The machine refurbishment included strip to component level, re-machining & scraping of all Slideways (Infeed & Dresser Slides), re-engineer Infeed Drive to provide Ballscrew & Servo Control, re-engineer Grinding Wheel Dresser to provide 2 axis …
Features of our Roll Grinder Upgrade solutions include. Complete electrical upgrade based on an advanced configuration involving Siemens Sinumerik 840Dsl CNC system, Sinamics S120 drives and 1PH8/1FT series servo motors. An in-house designed, engineered and manufactured roll measuring system to measure roll dia, profile, taper, and misalignment.
PRG is a single-source provider specializing in the refurbishment and upgrade of ink mills for leading manufacturers throughout North America (including three roll mills which require precision support for compliance, productivity and safety). Vastly experienced, our roll-grinding experts have helped manufacturing facilities across the nation ...
High Pressure Grinding Rolls have a length to diameter ratio of 0.5.This provides the following advantages: large roll diameters allow the feeding of lumpy ores,minimised wear costs;Thick roll tyres permit refurbishment of the roll bodies,self-aligning roller bearings dimensioned for a safe and reliable operation.
Roll Grinding. Deb Dues | Precision Shape Correction Levelers and Roll Grinding | No Comments. New work rolls, intermediate rolls and repair/reconditioning services for multi-roll levelers, tension levelers and straighteners. Machine Concepts recognizes the need for work roll replacement and/or reconditioning to minimize downtime. We….
Roll servicing for maximum productivity. Bühler now operates five service centers in North America, providing roller mill parts and services, including roll reconditioning, new rolls, and other equipment parts, and services; serving grain, oilseed, feed, petfood, and chocolate processors, as well as brewers and distillers, inks and coatings ...
The ability to adapt to any requirement for specialist grinding, polishing and the refurbishment of machine rolls means the company is able to respond effectively to the customers needs. Companies in other moving web industries such as steel and textiles have all …
Renovation v refurbishment v retrofit - Designing Buildings - Share your construction industry knowledge. The terms renovation, refurbishment and retrofit are often taken to mean the same thing, or used as if they are interchangeable. However, they have different specific meanings:
Privately owned and operated since 1985, Western Machine Works is committed to producing the highest quality precision roll grinding & balancing, machining, fabrication, welding, metallizing, and engineered solutions for our clients. With over 50 years of combined expertise, a 34,000 square foot manufacturing facility, and heavy lifting ...
Grinding and Finishing Refurbishment Service Contracts Roll disassembly / assembly: when it comes to calendar roll service, our technicians will disassemble, reverse-engineer, and reassemble calendar rolls to identify problematic or worn components before replacing them and returning to you a flawlessly functioning calendar roll.
SBA received next order for one of the longest roll grinding machines on market. A remarkable machine bed length of 21 m will provide a traversing range beyond 17 m. Latest paper machines are coming along with bigger rolls of up to 15,000 mm in length and up to 2,300 mm in diameter. Maximum weight of this giant rolls can reach 120 to in total.
A relocation of valuable roll shop equipment can become necessary for many reasons. We want the move into the new facilities to be as smooth as possible: careful planning is a prerequisite. Coordinated dismantling and safe transport are essential for a successful reassembly and startup.
OF INDUSTRIAL ROLLS . 2 rue de l'Epinette 77165 SAINT-SOUPPLETS - France ... SPECIALIST IN THE STUDY, THE MANUFACTURE, THE REFURBISHMENT AND THE MAINTENANCE OF HIGH TECHNOLOGY CYLINDERS AND INDUSTRIAL EQUIPMENTS. PRODUCTION EQUIPMENT integrating the most specific and efficient materials for: turning, …
grinding solutions, our dedicated experts continuously develop and improve ABB's drive system for high pressure grinding rolls to match the latest challenges in grinding circuits. ABB's RollXtend solution is part of the ABB Ability™ platform with a customized range of services intended to maximize uptime and reduce operating costs.