design of mill foundations
design of mill foundations Design of Foundation for Ball Mill D-CAD Technologies Mill Foundation comprises of i) Base Block & ii) Pedestals for Mill, Pinion, Motor, Gear Box and Inching Motor. Bottom of the Base Block is supported …
Causes and solutions of severe vibration of ball mill pinion
Solution: replace the pinion of the ball mill, add two anchor bolts on the inner side of the pinion and the meshing side of the big gear, and reinforce the base again. After the operation, the foundation shall be cleaned first, and the levelness, elevation and position and height of foundation bolts shall be checked.
Selecting Inching Drives for Mill and Kiln Applications
the mill gear in inching mode N o_mill is the actual output speed of the mill gear in normal running mode P mill_motor is the actual power of the main drive motor or 2 x main drive motor for dual pinion drives. The power computed above is considered P inch = …
How to install and align the girth gear and pinion | prmdrive
The cost of edge drive is low, but the pinion needs to be replaced every 2-5 years. Edge drive is mainly used in coal mills and mills with small power. The girth gear (big ring gear) and pinion are the key of the edge transmission device. Their reliable operation is directly related to the stable production of the mill.
BALL MILL GEARBOX PROBLEM - Vibration
BALL MILL PINION SPEED 226 BALL MILL GEAR SPEED 18 GEARBOX (Between Motor & Ball Mill) NB FTF BSF 2X BSF BPFO BPFI INPUT BRGS, SKF#22330 15 491 3,192 6,384 7,358 10,507 OUTPUT BRGS, SKF#22240 19 97 783 1,566 1,848 2,446 GEARBOX GEARMESH FREQ 22,629 19 Gearbox Pinion Tooth Count 19
How to Prevent Pinion Damage in Ball Mill in Advance-FTM ...
When the surface of the pinion of the ball mill is found to be worn, it can be manually polished if it is not serious, so as to reduce the surface roughness of the gear and ensure the normal operation of the pinion; If badly worn or broken, the pinion needs to be replaced. 4. Check the operating temperature regularly.
BALL MILL GEARBOX PROBLEM - Vibration
Photo Of Ball Mill Motor @ 1,191 rpm Parallel Gearbox with 1,191 rpm input & 226 rpm output. Helical gears. Ball Mill @ 226 rpm pinion gear & 18 rpm bull gear. Helical gears. Clutch between gearbox & ball mill Bull gear is 2-piece split design TABLE 1 - BALL MILL SHAFT SPEEDS, EXPECTED FORCING & FAULT FREQUENCIES
Ball mill maintenance - Prime Machine, Inc.
Ball Mill Maintenance Shop and Field work. Ball mill maintenance- our shop and field crews make a unique combination to provide complete and up to date ball mill maintenance services. The shop is fully equipped with the large machining, fabrication, and engineering capabilities to rebuild your mill components. Our mechanics are experienced at removing and installing large …
CENTRAL GEAR & MACHINE
BALL MILL PINION BALL MILL PINION. Don't Let Production Problems Stop Your Success. We are the right people, in business for 31 years saving our customers time and money. Central Gear & Machine has provided innovative reliable repairs and rebuilding at a 40 to 60% savings from replacement cost. For the following industries:
Quality Mill Pinion Gears & Bevel Pinion Gear factory from ...
Mill Pinion Gears Our Values Trust and reputation are a channel in the success and prosperity of ZTIC. Through valued employee loyalty and expertise ZTIC gives its customers a high degree of confidence. Through a foundation of trust and reputation ZTIC Mill Pinion Gears & Bevel Pinion Gear 100 T/H Cement Rotary Kiln
Ball Mill Automotive MOP14 - CAM-SRL
Crown – Pinion gear drive ; The CAM MOP series ball mills were designed over 30 years ago with a crown and pinion drive system. This system is especially durable and reliable, considering that the first models of ball mills are still working with their original crowns. We have never had to replace a crown in the history of CAM. Climate chamber
Photo's
BALL MILL GEAR and PINION. Fabricated new. DODGE TCR 4. Rebuilt. SCREW and SHAFT. Rebuilt and Machined. FALK GEARBOX. MODEL # 1120FC2AS. Beardsley & Piper. 85-B Gearbox. FALK 2137Z2-S. Gearbox. Flender Worm Drives. Rebuilt. Worm Drive Reducer. Rebuilt. Gearbox Gearbox. rebult rebult. Raymond mill Gear Raymond mill Gear .
manufacter of ball mill pinion assembly in india
manufacter of ball mill pinion assembly in india. INDUSTRIAL PINION AND SHAFT MANUFACTURER IN INDIA. KILN Pinion Assembly Material: 30CrNiMo8 / EN-24, KILN PINION Shaft Material: 42CrMo4v / EN-19,Drive Gear Drive Pinion with Shaft Ball Mill heavy duty industrial equipment such as Ball Mills, Vertical Shaft and Rotary Kilns, Sponge Iron Plant …
Sag Mill Small Pinion Gear and ball mill pinion gear ...
High quality Sag Mill Small Pinion Gear and ball mill pinion gear factory price factory from China, China's leading Sag Mill Small Pinion Gear and ball mill pinion gear factory price product market, With strict quality control Mill Pinion Gears factories, Producing high quality Mill Pinion Gears products.
Ring gear drives huge grinding mill | Machine Design
The SAG mill is followed by two 20-ft diam., 7,500-hp gear-driven ball mills. ... Also, ring-gear and pinion tooth surfaces are machined to a …
Gears And Pinion For Ball Mill | Crusher Mills, Cone ...
25 tooth marcy ball mill pinion South Africa | Manganese Crusher. 25 tooth marcy ball mill pinion south africa – Crusher South Africa. … The grinding circuit consists of a SAG mill and two ball mills, all dual pinion gear driven. …
China Ball Mill Pinion Gears&Rotary Kiln Pinion Gear with ...
Pinion Gears offered find extensive application in Sponge Iron Plants that have running capacities of -50TPD, 100TPD, 300TPD, 350TPD, 500TPD. Further, these also provide functionality as integral pinion shaft for cement plants/ball mills and as pinion & pinion assemblies for Phosphate mining plants, Alumina, Kaolin-Bentonite plants and others.
Used Spare-parts For Sale - Grinding Mills, Crushers ...
Inventory ID: 6C-133. Lot of Spare Parts for ALLIS CHALMERS - KOBE STEEL 10.5' x 15' Ball Mill, including Pinion Drives, Bearing Inserts, Drive Shaft and Gear Guards
Ball Mill - Close Circuits Ball Mill and Open Circuits ...
As per customer choice and requirement, CPG offers ball mills with three drive options :-. 1. Girth Gear and Pinion Drive. 2. Central Drive. 3. Integral Drive. Girth Gear and Pinion Drive Ball Mill. A classic and robust design meant for all site locations, user friendly, low maintenance, less capital cost, easy availability of spares.
Used Ball-mills For Sale - Grinding Mills, Crushers ...
UNUSED 22' x 38' (6706mm x 11582mm) Ball Mill, 10,000 kW (13,410 HP) Twin Pinion 50 Hz Motors and Gear Reducers Manufacturer: Inventory ID: 6C-CM02
How to test a 12" girth gear with pinion - Gear & Pulley ...
The ball mill gear drives I have seen were accessible by removing their guard covers, so it should be possible to take measurements of the installed gear/pinion without too much trouble. Besides checking the gear geometry, remember to also verify that the interfaces match (bolt patterns, locating features, shaft journals/faces, etc).
Ball Mill Pinion Repair - National Gear Repair
Ball Mill Pinion Rebuild, Repair, and Emergency Services. Once your Ball Mill Pinion arrives at our facility we disassemble, clean, inspect and measure all gears and shafts and determine if your Ball Mill Pinion gears and shafts are qualified to be repaired.
Pinion Shaft - an overview | ScienceDirect Topics
Gear/pinion assembly on ball mill. The larger the mill, the greater are the stresses between the shells and heads and the trunnions and heads. In the early 1970s, maintenance problems related to the application of gear and pinion and large speed reducer drives on dry grinding cement mills of long length drove operators to seek an alternative ...
Unicast Datasheet Ball Mill Sag Mill Drives Gears
Ball Mill / SAG Mill Wear Parts Cast replacement wear parts with improved wear life. 250-807-7999 [email protected] UNICAST.CA Drives, Gears, Pinions, Bearings Unicast ball mill drive systems, including gears, pinions, and bearings. BALL MILL DRIVES, GEARS, PINIONS, AND BABBITTED BEARINGS Accurate and customized to fit. With in-field ...
Ball Mill Maintenance & Installation Procedure
The mill gear should be lifted by the pinion causing a downward pressure on the pinion shaft bearing. Mills are made either right or left "hand". There are two methods of identifying the "hand" of the mill. When standing at the feed end of the mill, and facing the mill, if the mill rotates clockwise, it is a right hand mill.
High Vibration Ball Mill Duel Pinion Drive - Mechanical ...
A vibration survey was carried on this Ball Mill with a duel pinion drive. The vibration is high in all planes on both sides of the Mill or both pinion drives. The measurements were similar in velocity on the motor, gearbox and both pinion bearings. The recommendations for repairs was close to exactly the same for both drives.
Ball Mill Pinion - Vibration Analysis & Machinery ...
I have an issue with a gear drive on a ball mill. 2XGM is rising and i have sidebands at 107cpm and I don't know why they are at 107 (not relevant to any turning speeds ect.) I checked the root clearance a week ago and the inboard is about a .066 smaller than the outboard. The pinion is 24" long and has 24 teeth. It is obvious i have misalignment.And there is obvious spalling …
Girth gear - CHAENG
Girth gear. Based on rich manufacturing experience and advanced equipment, CHAENG can offer high-quality girth gears for ball mills, rotary dryers, and rotary kilns according to users' drawings and requirements. The girth gear drives the entire tube body to run for a long time. Therefore, in actual production, the quality requirement of the ...
Ball mill high vibs | AMP Maintenance Forums
Hi Observing high vibs on pressing and lifting pinion DE and NDE bearing on a ball mill. Motor and main GB drive are OK. Clear predominant gear mesh frequency is appearing in the spectrum along with harmonics and side bands. But 1st GMF is predominant. side bands with pinion speed is seen. no GG speed side band was observed Some of the vib data, spectrums and photos …
Ball mills - Outotec
Outotec has designed, manufactured and installed over 8,000 ball and pebble mills all over the world for a wide range of applications. Some of those applications are grate discharge, peripheral discharge, dry grinding, special length to diameter ratio, high temperature milling oprations and more. All equipment adheres to the applicable ...
Paper # 25 - Copper Mountain Overview on the Grinding ...
mill and two 24' x 39.5' ball mills will be briefly discussed. All three mills are gear driven by a ring gear, dual pinion and two low speed synchronous motors. Copper Mountain has installed on all three mills, the new state-of-the art dual pinion mill drives. All the inherent operation and maintenance features of this
Ballscrew CNC vs. Rack & Pinon | KG International FZCO
Ball screw drives give you maximum cut force and speed. Rack and Pinion will not keep the gantry straight because it is applying uneven forces to both gears. The gantry needs even force across the teeth in order for the rack and pinion system to work correctly. There will be a chance of missing steps, gear fracturing, or pinion stress.
GIRTH GEAR - artec-machine
Ball mill 9000 HP Motor speed 990 rpm Mill speed 14 rpm R/L ill diameter 5 m Mill bearing 22 m ----- ----- Project A Two-pinion girth gear drive Fig. 2A 1 Annulus, 2 pinions 2 Reducing gears, each 2-stage 2 Main motors 2 Turning gears Project ---- B ----- Central drive Fig. 2B 1 Double planetary gear 1 Main motor 1 Turning gear
Keeping those ball mills turning - Australian Mining
The pinion is a small gear with a matching tooth profile to the ring gear on the ball mill. From a bearing point of view, there are two bearings at the end of the shaft on the pinion and there are ...
Full gear unit range for your horizontal mill | FL
Among the different types of horizontal mills used in the mining industry, SAG, AG, rod and ball mills are usually equipped with lateral drives. We offer you a full package of complete drive systems, consisting of girth gears for single or dual drive …
GEAR SPRAY PADA BALL MILL | matematika mudah
GEAR SPRAY PADA BALL MILL. Maret 25, 2010. IV.1. BALL MILL. Seperti yang telah disampaikan sebelumnya bahwa Ball Mill adalah suatu mesin grinder atau penggerus material batuan yang sudah mengalami proses penghancuran terlebih dahulu oleh primary crusher dan SAG Mill sehingga menjadi ukuran yang kecil sampai 210 mikron.