This test determines the Bond Ball Mill Work Index, which can be used with Bond's Third Theory of Comminution to calculate net power requirements for sizing ball mills. The test is a closed-circuit, dry grindability test is run in a standard ball mill, and can be performed at sizes ranging from 595 mm to 37 microns.
A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample requirements: A minimum of 8 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus 3.35 mm, as required for the Bond Ball Mill Work Index test feed.
Bond Work index Bond mill balls 1. Introduction Despite the inherent deficiencies of Bond's procedure to determine the BWi and the deficiencies observed in fine grinding, and the lack of a validated substitute for the Bond mill ball charge, the original procedure remains the industry standard.
Test WI of circuit feed ore = 16.1 kWh/t (The Bond ball mill test Work Index of the ore, whichapplies over the size reduction range of this circuit) W = 3,150 kW / 450 t/h = 7.0 kWh/t . The circuit's Bond WI Ratio Eff. = 16.1 / 14.4 = 1.12, or 112%
WiBM Bond Ball Mill Test Work Index (kWh/t) Wic Bond Impact Crushing Test Work Index (kWh/t) WioACT Actual Operating Bond Work Index determined from measurements on the circuit (kWh/t) WiRM Bond Rod Mill Test Work Index (kWh/t) WiSTD Standard Circuit Bond Work Index (expected or designed) used for circuit design. Specific energy requirement at ...
2 MODELLING THE SPECIFIC GRINDING ENERGY AND BALL-MILL SCALEUP Ball-mill scale up (Bond's Law)Data: zBond work index w i zFeed D f and product d size (both 80% cumulative passing) Result: The specific grinding energy w Mill power draw P = wT, where T the mill capacity Mill dimensions (from Tables or charts)
Insmart Bond Work Index Ball Mill, work index Mill
The grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a wave-shaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill. The Rod Mill Work Index (RWI) is used for particle size determination in a size range from 25 mm down to 2.1 mm whereas Ball Mill Work ...
Bond Work Index Procedure and Method This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore samples. These equation application methods are used to process <1/2″ ore samples in a Ball Mill using a standard ball charge.
XMGQΦ305 Grinding Work Index Ball (Rod) Mill . Description; XMGQΦ305 Grinding Bond Ball (Rod) Mill is mainly applied for testing the grinding work index of the material of every kinds of ores, slag, etc. Under the specific rotation speed for dry grinding, then screening the products, weighing, repeat operation several times, getting the ...
This video was put together by Joshua Wright and Aldo Vasquerizo as a supplemental lecture for University of Nevada Reno.If you have any questions, need advi...
A Bond Work index mill ball charge and closing screen. Ball mill charge size distributions originally specified for Bond grindability tests to determine the Bond Work index (BWi) are not commercially available. Those proposed to date do not match all of Bond's (1961) original specifications of total ball mass, number and surface area.
BBMWi: Bond Ball Mill Work Index C i: Crushing parameter COV: Coefficient of variation DWi: Drop Weight Index DWT: Drop Weight Test E: Young´s modulus of Elasticity Ecs: Specific Comminution Energy E is: Specific input energy F 80: 80% of the feed passing
Which of the following gives the work required for size reduction of coal to -200 mesh in a ball mill most ... law (C) Bond's law (D) None of these. Ask Public - The Q&A App. ... per ton of product, such that 80% of it passes through a 200 mesh screen, is called 'Work index' Last Answer : (B) Kick's crushing law is, P/m = K . ln (D̅sa /Ds̅b )
Essa® Bond Test-Work Equipment. Internationally accepted mineral metallurgical standard test procedures to determine the physical properties of ores include the Bond ball mill work index and the Bond rod mill work index. These are empirical indices determined by close circuit grindability tests developed by F.C.Bond in the mid 1930's.
274 Gamal S. Abdel Haffez Figure 1: Uniaxial compression test machine 3- STANDARD BOND TESTS The Bond's standard ball mill is used to determine the work index value of different samples. The Bond work index is defined as the kilowatt-hours per short ton required to break from infinite size to a product size of 80% passing 100 µm.
Ball mill design requires a Bond work index, BWi, for ball mills at the correct passing size; SAG mill design requires an appropriate SAG test, for example, SPI (Chapter 5 ). Flotation design needs a valid measure of kinetics for each sample, including the maximum attainable recovery and rate constants for each mineral ( Chapter 12 ).
Abstract The Bond work index, Wi, is defined in a Bond ball mill on the samples of standard size − 3.327 + 0 mm. In practice, it is possible to find materials of non-standard size that are finer than … Expand
The Bond's standard ball mill is used to determine the work index value of differ ent samples. The Bond work index is defined as the kilowatt-hours per short ton required to break from infinite size to a product size of 80% passing 100 µm. If the breakage
FIGURE 6: BOND BALL MILL WORK INDEX v. UNCONFINED COMPRESSIVE STRENGTH 0 100 200 300 400 UCS (MPa) 5 10 15 20 25 30 WiBM (metric) Figure 6 displays the plot of ball mill Work Index (Wi BM) versus UCS. Still no relationship is observed. FIGURE 7: SUM OF BOND WORK INDICES v.
A Bond Ball Mill, 12" x 12" of fabricated construction comes with electric motor and gear reducer drive, digital counter, jogging button to provide positioning of drum for loading and unloading, emergency stop button, 44 ½ lb ball charge, stand and receiving pan. Perform Fred C. Bond's grindability tests with this standard BWi test ball mill.
Alsto Bond Index Ball Mill Internationally accepted mineral metallurgical standard test procedures to determine the physical properties of ores include the Bond ball mill work index. This is empirical index determined by closed circuit grindability tests developed by F.C.Bond in the mid 1930's.
Correction of Bond Ball Mill Work Index Test for Closing Mesh Sizes It is commonly known that one must run the Bond ball mill work index test such you pick a closing mesh to give a P80 close to desired grind size.
Bond's approach consists of determining the ore hardness characteristics, or Work Index (Wi) via standardized laboratory testwork. The full suite of Bond comminution tests provide the Ball Mill Work Index (BWi), the Rod Mill Work Index (RWi), the Crusher Work Index (CWi) and the Abrasion Index (Ai).
In this regard calculation of work index of limestone made by standard Bond grindability test. Ball mill was employed to conduct the grinding test of seven different samples. Among all seven samples collected from the different faces of quarry, Bond work index of limestone Face4A results less than 20kwh/t, remaining 6 samples are marked as hard -
The work index expresses the resistance of the material to grinding. It represents the kilowatt hours per tonne required to reduce the material from theoretically infinite feed size to 80 passing 100μm (Wills and Napierpercent -Munn, 2006). Bond devised several methods for predicting ball-mill and rod-mill energy requirements and
The Work Index is a fitted coefficient to Bond's equation given in the picture above. The work index can either be measured in the laboratory (the Bond ball mill work index determination is a...
KB = Bond's work index di = initial diameter of particles dn = final diameter of particles . Application: for rough mill sizing. KICK'S THEORY: It states that the energy required to deform a set of particles of equivalent size is proportional to the change in particle size. E=K K log d i /d n. where, E = energy required for size reduction
micrometers in size. According to the Bond standard procedure, the work index is determined by simulating a dry grinding in a closed circuit in the Bond ball mill to achieve 250% circulating load (Bond, 1949, 1952, 1961). The test is performed on a raw material approximately weighing 10 kg, which coarseness is -3.327 mm.
Essa® Bond Test-Work Equipment. Internationally accepted mineral metallurgical standard test procedures to determine the physical properties of ores include the Bond ball mill work index and the Bond rod mill work index. These are empirical indices determined by close circuit grindability tests developed by F.C.Bond in the mid 1930's.
Hence in this particular example, as Bond crushing and ball mill work index tests cannot be used to size SAG mill and HPGR circuits the project cannot be carried out and the ore charcaterisation programme has to be re-done with more appropriate choices of tests. 2. Can the chosen ore comminution test(s) be used with the available sample?