Wet Grid Ball Mill
The ball mill is composed of the main part such as a feeding part, a discharging part, a turning part, a transmission part (a reduction gear, a small transmission gear, a motor, and electric control). The hollow shaft is made of cast steel, the inner lining can be replaced, the rotary large gear is processed by casting hobbing, and the barrel ...
Drive Systems offers complete supply and service of ...
Major services include pump and fan drives, conveyor systems, SAG & Ball Mill drives, automation systems. Leading Mining & Quarry, Food & Beverage, Pulp & Paper, Agricultural and General Manufacturing organisations, turn to Drive Systems for our comprehensive range, extensive industry experience and application know-how.
Home: EMZ
EMZ was once again able to prevail in a strong international competition and win a tender for a 3,600 kW three-phase slip-ring motor to drive a ball mill in a cement plant in North Africa. The motor is designed as an electrically and mechanically interchangeable reserve motor, so that the motor can be installed on the existing foundations ...
Concepts of Gearless Ball-Mill Drives | IEEE Journals ...
In the past the conventional method of driving large ball mills included some form of speed reducing gear between the higher speed driving motor and the lower speed ball mill. Process developments in the mining and cement industries have increasingly tended toward the use of ever larger ball mills for grinding their products. As the horsepower drive ratings required …
BALL MILL GEARBOX PROBLEM - Vibration
•Additional vibration data was collected from the motor & gearbox of the 1A Ball Mill Drive under no load. •To determine what problems (if any) existed with the drive, a comparison of the route vibration data between 1A & 1B Ball Mills was made as …
ABB Ring-Geared Mill Drives
ABB ring-geared mill drive solu-tions offer a modular concept that pro-vides a common drive control platform for induction and synchronous motors in single- and dual-pinion configurations. These drives are well-suited for all type of mills and ball mill ap-plications, and are able to cover the power range up to
Ball Mill Explained - saVRee
The motor is usually fitted with a variable speed drive (VSD) to control the rpm of the ball mill. Gearbox – used for speed reduction from the motor to the ball mill. Balls – usually manufactured from manganese alloy steel, but the material depends upon for what material the mill will grind ( chrome steel alloy and rubber also available).
Ball mill high vibs | AMP Maintenance Forums
Hi Observing high vibs on pressing and lifting pinion DE and NDE bearing on a ball mill. Motor and main GB drive are OK. Clear predominant gear mesh frequency is appearing in the spectrum along with harmonics and side bands. But 1st GMF is predominant. side bands with pinion speed is seen. no GG speed side band was observed Some of the vib data, spectrums and photos …
Ring-geared mill drives - Grinding | ABB
Mill application features. Frozen charge protection – Detects frozen charge in the mill, minimizing equipment wear and liner replacements.; Coupling supervision – Detects if a failure or slippage occurs in the couplings and stops the system in case, preventing major damages.; Stand-still detection – Prevents the motors from re-starting if the mill is still rocking or moving after a …
Offering Top-Notch Electric Motor and Drive Services
George Williams has 30 years experience in motor and pump repair, and sales. He has served in the industrial, municipal, commercial, and agricultural industries. In the electric motor and drive industry he has broadened his work to all areas of motor, air compressor, pump repair, and sales. Give him a call or stop by today! (479) 782-9139
Causes and solutions of severe vibration of ball mill ...
The normal operation of the ball mill uses the motor to drive the ball mill to perform rotation operation. The motor drives the ball mill to directly connect the pinion through the elastic pin coupling and drive the big gear ring to realize the operation of the ball mill. In the process of operation, if the pinion and its base are found to ...
Ball mill drive motor choices | IEEE Conference ...
The time has come to re-think the approach to mill drive motors because of the growth in size of newer ball mills, the starting torque restrictions of some of the newer mill drive configurations, and the softness of some utility services.
Ball Mill Drives - dbsantasalo
Walks the walk, talks the torque. Designed to deliver exceptional levels of performance and value, David Brown Santasalo ball mill drives are optimised for primary and secondary grinding applications. Extensively field tested and proven in harsh cement applications, our mill drive gearboxes cover all grinding applications up to 10 MW per drive ...
How To Make Ball Mill Using Whirlpool Washer Drive Motor
Feb 14, 2018 Ball-Mill Base with Ventilated Motor-Cover Installed Ball-Mill Base with Ventilated Motor-Cover Removed The Ball-Mill Drive System Looking inside the. Get Price. Free power- How to convert an old washing machine into a. Jan 24, 2014 I've been living off the grid for a few years now, using a converted water powered F&P washing ...
What type of motor for a ball mill? - Tools and Tooling ...
What type of motor for a ball mill? - posted in Tools and Tooling: Hello, I am looking to get into pyrotechnics and I was just wondering what type of motor I should get for my ball mill? What rpm for direct drive? Also, would I be able to wire the motor directly to my mains (230v AC)? I prefer to make things myself when possible, its more fun that way so I was going …
Ball Mill Motor Maintenance | Crusher Mills, Cone Crusher ...
ball mill,ball mills, ball milling, ball mill parts. Ball Mills maintenance standards: 1. …. Reducer, motor and the transmission drive shaft coupling should maintain high coaxial, ….
Innovative Gear Drive Solution for Grinding Mills | E & MJ
The ball mill measures 8.2 x 14 m; in terms of power—transmitted by mechanical gear drives—it is considered one of the world's largest, if not actually the world's largest, horizontal mill, driven by two Siemens type 1RR5108-6FA90-Z three-phase asynchronous motors with slip ring rotors, delivering an output of 9 MW each.
Ball Mill Drives - Mineral Processing & Metallurgy
Ball Mill SPEED REDUCER DRIVE. This is essentially a direct connected drive permitting the use of higher speed motors. The motor shaft is connected to the high speed shaft of a reducer by a flexible coupling and …
Industrial gear unit drive solution for ball mills | SEW ...
Flexible drive solutions for use in ball mills A ball mill is a horizontal cylinder filled with steel balls or the like. This cylinder rotates around its axis and transmits the rotating effect to the balls. The material fed through the mill is crushed by the impact and ground as a result of the friction between the balls.
Selecting Inching Drives for Mill and Kiln Applications
The inching drive, also known as a barring or auxiliary drive, is an important component of any mill or kiln installation. It is used for maintenance and inspection purposes, as well as an emergency auxiliary drive to keep kilns rotating when the main motor fails. This paper covers what data the end user needs to
Ball Mill Positioning | Benshaw Inc.
Benshaw has in excess of 100,000 HP of installed ball mill motor control base, and 30 years of experience with ball mill motor controls. Using this experience, Benshaw has pioneered the innovative technique of using a low voltage AC drive to power a medium voltage application … providing a reliable, cost effective solution for ball mill control.
Ball Mill Drive – Shanthi Gears
Address 304-A, Shanthi Gears Road, Singanallur, Coimbatore – 641 005, Tamil Nadu, India. Phone No +91 422 4545745. Fax +91 422 4545700
Gearless Mill Drives | Beneficiation | Siemens Global
Siemens has provided about 80 SIMINE Gearless mill drives to the mining industry since 1980. In these thirty-plus years, SIMINE Gearless mill drives have accumulated a combined total of over 500 years in operation time – and this number is steadily growing even as you read this. This is a benchmark we are immensely proud of.
TYDP Series Direct Drive and Gearless Motor
direct drive motor, gearless motor, PMSM, AC motor, Motor, Motor Drive, belt conveyor motor, cooling tower motor, extruder motor, plastic extruder motor,ball mill motor, waste water motor, ultra low speed motor, Archimedean screw,Permanent magnet motor ultra-low speed,China permanent motor price,high torque motor,gearless motor
Teco-Westinghouse Custom Synchronous Motors
Synchronous machines can be found wherever there is a demand for highly efficient, cost-effective, dependable machines. They are frequently used for rolling, ball and sag mills, chippers, mixers, pulp refiners, pumps, fans, and compressor (reprocating and centrifical) drives.
Ball Mill Drives - Mineral Processing & Metallurgy
Motor speeds should be between 580 and 1160 rpm. The lower speeds apply to large diameter mills, the higher speeds to the smaller. DIRECT CONNECTED Ball Mill DRIVE When power exceeds 300 HP a direct connected drive is recommended. This drive is also applicable for lower power requirements if desired.
Quick and Easy Black Powder Ball Mill — Skylighter, Inc.
Ball-Mill Base with Ventilated Motor-Cover Removed The Ball-Mill Drive System Looking inside the mill's motor compartment, you can now see the motor, with a small fan and pulley on its shaft. That small pulley is connected by a drive belt to a large pulley which is mounted on the unit's drive roller. The other roller is the idler roller which ...
Mill drives: the desire for increased power and the ...
the desired motor power and drive rating, the maximum design mill speed, and the maximum design ball charge volume (Barratt, 1989). For single pinion and dual pinion drives, with 21 MW now a distinct possibility, the probability of pinion changes to a higher mill speed should always be considered when set-
High vibration on the ball mill drive train A and B | AMP ...
High vibration on the ball mill drive train A and B. We are experiencing high vibration on our dual drive ball mill. The high vibration is on the motor DE bearing on axial direction. Dominant frequency is girth and pinion gear mesh. See attached spectrums and trends. Gearbox hold-down bolts are breaking due to high vibration.
AN INTRODUCTION TO COPPER EXTRACTION
flow Study of all low voltage motors installed on site as well as drive and cable selections for each. The second is the implementation of a Mill Control System to control the operation of a 3MVA Ball Mill used for secondary crushing in the copper extraction process.